Impulse welder

Our Impulse Welder is an energy-saving welder using our unique instantaneous heating, instantaneous cooling methods.
As well as being safe, it offers outstanding stable quality. In addition, it is good for the environment being easy to recycle.

• 1) The welded surface is finished evenly and beautifully,without burns.
• 2) Because the electrification is instantaneous, it is very safe and does not waste power.
• 3) The set temperature during heating and cooling can be adjusted.
• 4) Residual stress is low, making possible to weld without the tendency to start rattling after time.
• 5) The machine does not vibrate or recoil, preventing shock to hands.
• 6) There is no mechanical noise or odor, perfect for creating a pleasant working environment.
• 7) Quality stability is outstanding.

Impulse welding tip

Impulse welding tip structual drawing

Application of current heats the end of the tip with Joule heat.
　
This is a spot welder which can first weld a thermoplastic boss and then shoot compressed air from the end of the tip to cool and to fix in place the plastic.
　
The welder can weld many points at the same time. Even 100 points can be simultaneously welded in the same operating time as one. (Time may vary with the size of the welding tip.)

■Standard round welding tip

■Standard rectangular welding tip

■Custom welding tip

■Small tip block

■Standard tip block

■Large tip block

Impulse welder specifications

■Timer control type

More stable heating and parameter setting thanks to phase power control.

MIW71-1		Features	Specifications
		＜Options available＞ 1. Temperature indication for heat tip with thermocouple. 2. Error signal output, program selection, air pressure sensing (need sensor） 3. Support special heat tip 4. Buzzer for release timing	Input voltage :AC100V Power consumption :265W Air pressure :0.4 MPa to 0.5 MPa Welding time :5 to 15 sec Welding tip size :Standard ø 2 to ø 7 (reference) Product dimensions :304(W)x212(D)x130(H) Product weight :6.5kg
		■　Grip type Manual Operation Type: (Thermo couple not provided) ■ Slide Unit Type Hand Press attached to the welding unit.
MIW71-2		Features	Specifications
		1. Temperature indication for heat tip with thermocouple. 2. Error signal output, program selection, air pressure sensing (need sensor） 3. Support special heat tip 4. Buzzer for release timing	Input voltage :AC200V Power consumption :364W Air pressure :0.4 MPa to 0.5 MPa Welding time :5 to 15 sec Welding tip size :Supports special heat tip. Product dimensions :400(W)x330(D)x160(H) Product weight :12.5kg
		■　Slide Unit Specification Tip Block Type
MIW72-1		Features	Specifications
		1. Can control 2 staking points 2. Temperature indication for heat tip with thermocouple. 3. Error signal output, program selection, air pressure sensing (need sensor 4. Heat tip temperature voltage output 5. Buzzer for release timing	Input voltage :AC100V Power consumption :455W Air pressure :0.4 MPa to 0.5 MPa Welding time :5 to 15 sec Welding tip size :Standard ø 2 to ø 7 Product dimensions :400(W)x330(D)x160(H) Product weight :14.0kg
		■　Slide Unit Specification Tip Block Type
MIW72-2		Features	Specifications
		1. Can control 2 staking points 2. Temperature indication for heat tip with thermocouple. 3. Error signal output, program selection, air pressure sensing (need sensor 4. Heat tip temperature voltage output 5. Buzzer for release timing	Input voltage :AC200V Power consumption :707W Air pressure :0.4 MPa to 0.5 MPa Welding time :5 to 15 sec Welding tip size :Supports special heat tip. Product dimensions :400(W)x330(D)x160(H) Product weight :18.5kg
		■　Slide Unit Specification Tip Block Type
■Temperature　control / Timer control type（Dual functional)
MIW81-1／MIW81-2		Features	Specifications
		1. Temperature control / Timer control type（Dual functional) 2. When thermocouple failed, same heating profile by temperature control can be replicated by timer control with profile recording function.. 3. Error signal output, program selection, air pressure sensing (need sensor) 4. Heat tip temperature voltage output 5. Buzzer for release timing	Input voltage :AC100V/200V Power consumption :270W～370W Air pressure :0.4MPa～0.5MPa Welding time :5 to 15 sec Welding tip size :Supports special heat tip. heat tip size φ2.5-7 (boss dia. Φ2-5 reference) Product dimensions :330(W)x280(D)x160(H) Product weight :9kg/12kg
		■　Slide Unit Specification Tip Block Type

＊ We have discontinued MIW50 series due to new model launch.

Weldable materials

Ordinary thermoplastics can be welded, without replacement to any special tips, but special tips are needed for materials with glass filler and certain plastic types and welding point shapes. Some types of plastic may be difficult to weld. Please consult this in advance.

Welding results so far

Materials may contain glass fiber up to about 30% as a rough standard.